flat fiberglass panel for "stuff"
Posted: November 12, 2010, 2:08 pm
Just had a brain fart about materials for projects and thought I'd share.
I've made several flat parts like my steering column floor seal out of fiberglass.
I have two pieces of heavy glass that I tape saran wrap, wax paper, or, if you're making a larger piece, pieces of a trash bag to each side of the glass.
I lay out one piece of woven 1/2 ounce cloth, several layers of light weight random mat, and another piece of woven cloth on top.
You can make the plate without the cloth if you want to. The finish will come out pretty much the same, I just like the cloth finish.
I soak the fiberglass with polyester resin, blott up the excess with toilet paper and sandwich the whole thing between the two pieces of glass.
A heavy weight on top makes sure it gets squeezed down properly.
*-4-5 layers of fiberglass make a nice ~1/4" thick plate, but you can guesstimate and add or subtract layers to suit what you think you'll need.
But err in favor of thicker than thinner and I think you'll be happy.
Do it once and you'll be able to estimate what you'll need.
Let it sit overnight and you've got a nice straight fiberglass panel for all kinds of projects.
Lots easier to cut with a band saw, jig saw, or scroll saw than hacking with a pair of avation snips on a piece of aluminum.
Uncle Skip
I've made several flat parts like my steering column floor seal out of fiberglass.
I have two pieces of heavy glass that I tape saran wrap, wax paper, or, if you're making a larger piece, pieces of a trash bag to each side of the glass.
I lay out one piece of woven 1/2 ounce cloth, several layers of light weight random mat, and another piece of woven cloth on top.
You can make the plate without the cloth if you want to. The finish will come out pretty much the same, I just like the cloth finish.
I soak the fiberglass with polyester resin, blott up the excess with toilet paper and sandwich the whole thing between the two pieces of glass.
A heavy weight on top makes sure it gets squeezed down properly.
*-4-5 layers of fiberglass make a nice ~1/4" thick plate, but you can guesstimate and add or subtract layers to suit what you think you'll need.
But err in favor of thicker than thinner and I think you'll be happy.
Do it once and you'll be able to estimate what you'll need.
Let it sit overnight and you've got a nice straight fiberglass panel for all kinds of projects.
Lots easier to cut with a band saw, jig saw, or scroll saw than hacking with a pair of avation snips on a piece of aluminum.
Uncle Skip